Overview
Technical Specs
Wear Parts
Pennsylvania Crusher

Bradford Breakers

Pennsylvania Bradford Breakers are the dominant primary crushing solution in coal processing. This rotary breaker simultaneously sizes and crushes coal while rejecting hard refuse. The rotating cylinder with screen plates and lifting shelves provides continuous breaking and sizing. Anranst provides Bradford tooth picks in ASTM A128 Grade B-2 and ZG30CrMnMo alloy steel for reliable, long-lasting performance.

Typical Applications

Coal preparation plantsCFB boiler coal sizingPower generation coal handlingROM coal sizing and refuse removalLignite processingAnthracite sizingMineral processing (saltpotashtrona)
Factory

Production Gallery — Anranst Workshop

Technical Data

Bradford Breakers — Models

ModelsWear Parts
Equipment TypeRotary Breaker / Sizing Crusher
Drum Diameter2,100–3,660 mm (7–12 ft)
Drum Length3,050–7,320 mm (10–24 ft)
CapacityUp to 2,000 tph
Feed Size (ROM Coal)Up to 600 mm
Product SizeAdjustable via screen opening (typically 50–150 mm)
Rotation Speed8–14 rpm (varies by diameter)
Drive Power75–450 kW (100–600 HP)
Primary Wear PartTooth Pick (Breaker Tooth)
Tooth Material (Option 1)ZG30CrMnMo — HRC 45–55, AKV 10–15J
Tooth Material (Option 2)ASTM A128 Gr.B-2 — HB 185–210 (work-hardens to 500+)

Compatible Models (from OEM catalog)

9' X 12' (2.74 x 3.66)9' X 16' (2.74 x 4.88)9' X 20' (2.74 x 6.10)9’ X 24" (2.74 x 7.32)12' X 16' (3.66 x 4.88)12' X 20' (3.66 x 6.10)12' X 24' (3.66 x 7.32)12' X 28' (3.66 x 8.53)14' X 20' (4.27 x 6.10)14' X 24' (4.27 x 7.32)14' X 28' (4.27 x 8.53)14' X 32' (4.27 x 9.75)

Wear Parts

Two proven material grades for Tooth Picks: (1) ZG30CrMnMo low-alloy Cr-Mn-Mo cast steel — HRC 45–55 hardness with AKV 10–15J toughness, chemical composition C 0.26–0.34%, Si 0.40–0.80%, Mn 0.90–1.30%, Cr 0.90–1.30%, Mo 0.15–0.25%. Best for moderate-impact CFB boiler coal preparation. (2) ASTM A128 Grade B-2 Hadfield high-manganese steel — initial HB 185–210, work-hardens to HB 500+ under impact; tensile strength 80–120 KSI, yield 50–57 KSI; composition C 1.05–1.20%, Mn 11.5–14.0%. The ultimate choice for high-impact conditions with large ROM coal and hard refuse. Additional breaker plates in Mn13/Mn18; screen cylinder segments in Cr-Mo alloy steel.

Wear Parts

Bradford Breakers Wear Parts

Models

2.1m–3.66m diameter

Wear Parts

Tooth Picks, Breaker plates, Screen cylinders, Lifters

Tooth Pick (Bradford Breaker Tooth)

Replaceable tooth segments on rotating drum; break coal by lifting and dropping against screen plates; combined impact + shear wear mechanism

ZG30CrMnMoGB ZG30CrMnMo / Low-alloy Cr-Mo wear steel
HardnessHRC 45-55
ToughnessAKV 10-15J
Tensile Strength≥ 850 MPa
Yield Strength≥ 650 MPa
GradeCSiMnCrMoNi
ZG30CrMnMo0.26-0.340.40-0.800.90-1.300.90-1.300.15-0.25

Excellent balance of hardness and toughness; optimized for sizer tooth picks under combined impact + shear loading

Mn13Cr2ASTM A128 Grade B-2 / GB ZGMn13-2
HardnessHB 210-260 (work-hardens to HRC 45-55)
ToughnessAKV ≥ 80J
Tensile Strength≥ 750 MPa
Yield Strength≥ 380 MPa
GradeCSiMnCrMoNi
Mn13Cr21.05-1.20≤1.011.5-14.01.5-2.5

Excellent work-hardening capability; surface hardness increases under impact, ideal for moderate to high impact crushing conditions

ASTM A128 Grade B-2ASTM A128 Grade B-2 / Hadfield high-manganese steel
HardnessHB 185-210 (work-hardens to HRC 48-55)
ToughnessAKV ≥ 120J
Tensile Strength80-120 KSI (550-830 MPa)
Yield Strength50-57 KSI (345-393 MPa)
GradeCSiMnCr
ASTM A128 Grade B-21.05-1.20≤1.011.5-14.0≤0.5

Ideal for coal and moderate-impact applications; work-hardens under repeated impact for extended service life

Screen Plate / Breaker Plate

Bradford breaker sizing screen plates; control product size with replaceable perforated plates

Mn13Cr2ASTM A128 Grade B-2 / GB ZGMn13Cr2
HardnessHB 210-260 (work-hardens to HRC 45-55)
ToughnessAKV ≥ 80J
Tensile Strength≥ 750 MPa
Yield Strength≥ 380 MPa
GradeCSiMnCr
Mn13Cr21.05-1.35≤1.011.0-14.01.5-2.5

Standard work-hardening steel; cost-effective for moderate impact applications

Mn18Cr2ASTM A128 Grade B-4 / GB ZGMn18Cr2
HardnessHB 230-300 (work-hardens to HRC 48-58)
ToughnessAKV ≥ 60J
Tensile Strength≥ 800 MPa
Yield Strength≥ 420 MPa
GradeCSiMnCr
Mn18Cr21.05-1.35≤1.016.0-19.01.5-2.5

Superior work-hardening depth; 20-30% longer life than Mn13 in high-compression applications

Why Choose Anranst

  • ZG30CrMnMo tooth picks (HRC 45-55, AKV 10-15J) verified for Bradford Breaker 28x36 to 38x96; optimized hardness-toughness balance for coal impact+shear
  • ASTM A128 Grade B-2 option for high-impact frozen coal conditions; work-hardens from HB 210 to HRC 45+ under impact
  • Full Bradford coverage: 28x36, 30x44, 32x48, 36x50, 38x60, 38x72, 38x96

Maintenance Recommendations

Inspect tooth picks every 2,000 operating hours. Replace when wear exceeds 50% of original tooth height. Rotate breaker plates periodically to even out wear patterns. Monitor screen cylinder openings — when elongated by more than 15%, replacement is required to maintain product sizing accuracy. For ASTM A128 Grade B-2 teeth, the work-hardened layer should be preserved — avoid grinding or machining the wear surface. Keep drum speed within specified range (8–14 rpm) to optimize tumbling action and minimize tooth breakage.

Equipment

Pennsylvania Crusher Equipment

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