Hardfacing & Repair

Chromium carbide overlay (HRC55-62) for in-situ repair and life extension.
Wear Parts

Hardfacing & Repair Wear Parts

HPGR Roller Repair

HPGR Roller Repair

HPGR roller surface repair and rebuilding using chromium-carbide hardfacing. Overlay welding restores worn profiles and provides HRC 60-68 wear-resistant surfaces at a fraction of new roller cost.

Hardfacing Overlay (Cr-C)HRC 60-68 (overlay layer)

Weld overlay on cast steel base; can be re-welded 3-5 times for extended service life; cost-effective for VRM rollers an...

VRM Roller Repair

VRM Roller Repair

VRM roller and table segment repair. On-site hardfacing restores worn surfaces without component removal, minimizing downtime in cement and power generation plants.

Hardfacing Overlay (Cr-C)HRC 60-68 (overlay layer)

Weld overlay on cast steel base; can be re-welded 3-5 times for extended service life; cost-effective for VRM rollers an...

Table Liner Repair

Table Liner Repair

Grinding table liner repair and rebuilding. Hardfacing extends service life of worn components by 200-300% compared to original equipment life.

Hardfacing Overlay (Cr-C)HRC 60-68 (overlay layer)

Weld overlay on cast steel base; can be re-welded 3-5 times for extended service life; cost-effective for VRM rollers an...

Material Grades & Specifications

Hardfacing & Repair — Material Grades & Specifications

Hardfacing Overlay (Cr-C)Cored wire overlay / WC + Cr-C composite
HardnessHRC 60-68 (overlay layer)
ToughnessAKV ≥ 30J (base metal)
Tensile≥ 600 MPa (base)
Yield≥ 350 MPa (base)
ModelsCCrNbWFe
Hardfacing Overlay (Cr-C)3.0-5.520.0-35.04.0-8.00-10.0Balance

Weld overlay on cast steel base; can be re-welded 3-5 times for extended service life; cost-effective for VRM rollers and HPGR cheek plates

Gallery

Hardfacing & Repair

Materials

Material Classification

High Manganese SteelHigh Chrome Cast IronCr-Mo Alloy SteelCeramic & Carbide CompositesBimetal CompositeRubber & PolyurethaneSpecial Alloys

Ready to Reduce Your Wear Parts Costs?

Request Free Technical Consultation